Maintenance of pressure air compressors

This month, we carried out preventive maintenance on two VA 70-D compressors aboard a ship docked at the port of Pasajes, which will soon resume operations. Taking advantage of this downtime, they decided to fine-tune their machines.

During the maintenance, we also detected a minor issue that we were able to fix before it could cause problems while the ship is at sea.

 

Preventive Maintenance of Air Compressors on a Ship in Pasajes

Once again, we emphasize the importance of performing preventive maintenance on your air compressors to detect any issues that could lead to future breakdowns and machine downtime.

Decades of experience working with ABC compressors are the best guarantee of quality in our maintenance service. In-depth technical knowledge of the features and operation of ABC compressors makes us market leaders with a fully customised service. We look at each case to provide you with ABC compressor maintenance customised to your company’s needs. Our maintenance work covers every aspect necessary to provide guaranteed coverage of the correct operation of ABC compressors.

In this case, the maintenance alerted us to a deficiency that we were able to repair, thus preventing a serious problem while the ship was already far from the port.

Maintenance of pressure air compressors

Several of our technicians have just returned from South America, where they have been optimizing operations at various client facilities across the continent.

At one of the plants visited, we replaced an obsolete CPU that communicated with an efficiency system via digital signals through hoses.

To be more specific, in the previous setup, the management system fully subordinated the compressor. This meant that in the event of a failure in the manager system, the compressor could lose its ability to load air. As part of the upgrade, we added the capability for the compressor to operate independently. This ensures peace of mind for the client in case of any issues with the master system.

Additionally, we replaced the inefficient hose-based signal communication with Profinet communications and supplied an HMI interface screen. This upgrade was necessary due to frequent failures in the incandescent lamp pilot system, providing the user with intuitive and informative displays of the machine's real-time status.

 

 replaced an obsolete CPU

In November, our technicians also worked on migrating the control system of a client’s compressors in Latin America. The service included replacing obsolete equipment with new, modern systems.

The project involved a compressor room with four compressors managed by a system that improves energy efficiency and functionality. Previously, the compressors communicated via Modbus, which resulted in slow, overloaded connections and required a complementary connection, as the subordinate equipment lacked autonomous confirmation of communication status.

In another room of the same facility, two additional compressors were operating on an independent line, also using an outdated control system.

Our service included replacing obsolete equipment with current models, as the older units were discontinued. We also upgraded the communication system from Modbus to profinet, resulting in a more robust and efficient setup. Furthermore, the upgrade ensures that replacement parts can be procured within an acceptable timeframe in the event of a failure.

 

we replaced an obsolete CPU that communicated with an efficiency system via digital signals through hoses.

Maintenance of pressure air compressors

As you know, we are experts in the maintenance and repair of air compressors from different brands, including ABC. Today, we wanted to show you one of our latest maintenance jobs, which we have carried out in the African continent, and explain why they are so essential for your company.

In recent weeks, we have performed 8,000 hours of maintenance on two ABC air compressors, model 4HA-6-TRIS-LT. In both cases, we have disassembled valves, oil scrapers, cleaned and adjusted the cabinet, as well as replaced segments, air seals, air filters, and oil, among other components.

With this maintenance, we have achieved that the machine operates in a safer and more efficient manner, while also being able to detect anomalies that may be problematic in the future and that need to be continuously evaluated to apply the corresponding corrective measures.

That is why the maintenance of your air compressors is so important: not only to extend the life of your machinery and ensure its maximum performance but also to anticipate and prevent possible major problems.

 


Experts in ABC compressor maintenance

 

Decades of experience working with ABC compressors are the best guarantee of quality in our maintenance service. A deep technical knowledge of the characteristics and operation of ABC compressors makes us market leaders with a fully customized service.

We study each case to offer you ABC compressor maintenance tailored to the needs of your company. Our maintenance work covers all necessary aspects to ensure the proper operation of ABC compressors with guarantees.

 

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