Several of our technicians have just returned from South America, where they have been optimizing operations at various client facilities across the continent.

At one of the plants visited, we replaced an obsolete CPU that communicated with an efficiency system via digital signals through hoses.

To be more specific, in the previous setup, the management system fully subordinated the compressor. This meant that in the event of a failure in the manager system, the compressor could lose its ability to load air. As part of the upgrade, we added the capability for the compressor to operate independently. This ensures peace of mind for the client in case of any issues with the master system.

Additionally, we replaced the inefficient hose-based signal communication with Profinet communications and supplied an HMI interface screen. This upgrade was necessary due to frequent failures in the incandescent lamp pilot system, providing the user with intuitive and informative displays of the machine's real-time status.

 

In November, our technicians also worked on migrating the control system of a client’s compressors in Latin America. The service included replacing obsolete equipment with new, modern systems.

The project involved a compressor room with four compressors managed by a system that improves energy efficiency and functionality. Previously, the compressors communicated via Modbus, which resulted in slow, overloaded connections and required a complementary connection, as the subordinate equipment lacked autonomous confirmation of communication status.

In another room of the same facility, two additional compressors were operating on an independent line, also using an outdated control system.

Our service included replacing obsolete equipment with current models, as the older units were discontinued. We also upgraded the communication system from Modbus to profinet, resulting in a more robust and efficient setup. Furthermore, the upgrade ensures that replacement parts can be procured within an acceptable timeframe in the event of a failure.

 

As you know, we are experts in the maintenance and repair of air compressors from different brands, including ABC. Today, we wanted to show you one of our latest maintenance jobs, which we have carried out in the African continent, and explain why they are so essential for your company.

In recent weeks, we have performed 8,000 hours of maintenance on two ABC air compressors, model 4HA-6-TRIS-LT. In both cases, we have disassembled valves, oil scrapers, cleaned and adjusted the cabinet, as well as replaced segments, air seals, air filters, and oil, among other components.

With this maintenance, we have achieved that the machine operates in a safer and more efficient manner, while also being able to detect anomalies that may be problematic in the future and that need to be continuously evaluated to apply the corresponding corrective measures.

That is why the maintenance of your air compressors is so important: not only to extend the life of your machinery and ensure its maximum performance but also to anticipate and prevent possible major problems.

 

Experts in ABC compressor maintenance

 

Decades of experience working with ABC compressors are the best guarantee of quality in our maintenance service. A deep technical knowledge of the characteristics and operation of ABC compressors makes us market leaders with a fully customized service.

We study each case to offer you ABC compressor maintenance tailored to the needs of your company. Our maintenance work covers all necessary aspects to ensure the proper operation of ABC compressors with guarantees.

 

Today we showcase an air dryer that we have sold to a domestic client and that will be installed in the coming weeks. This dryer will remove the water and moisture generated in the air compression process to prevent damage to the company's production equipment and maintain optimal air quality.

 

 

In this case, it is a dryer that handles a compressed air flow of 4416m3/h with a dew point of 3ºC for a maximum pressure of 16 bars.

 

At Talleres Haizea, we have provided personalized advice to determine the necessary dryer for the company.

 

If you also have doubts about which dryer you need, whether it's high-pressure or low-pressure, contact us. Our team of professionals will address any questions you may have, guiding you to choose the best option in drying systems. Write to us at ?">?

 

 

 

Do you know our online store for spare parts for ABC piston air compressors? In it, you will find spare part kits for carrying out preventive maintenance on your machine according to its use, as well as the sale of spare parts for different components so that you can repair or perform maintenance on your compressor.

 

Replacement gasket kits for ABC compressors

High-strength gasket set for your ABC air compressor, designed to seal the cylinder during compression. Proper usage will prevent significant loss of efficiency and pressure. The high temperatures and pressures make the area where the gasket works one of the most critical sealing points of your piston compressor head.

 

Filters Spare Parts for ABC Compressors

In this section, you will find the filter your piston compressor needs: intake filter, oil filter... Remember that as important as repairing your ABC air compressor is to perform proper preventive maintenance. The filters will help keep your compressor's oil circuit clean and free of impurities. We have spare parts for HA mesh elastic suction filter, cork, and red-metal coating, to filter the air in the piston air compressor, and HA iron and paper oil filter, to keep the compressor's oil circuit clean and free of impurities.

Mesh for ABC Compressors

Purchase here the brass protection grid HA that will prevent the valve from falling into the cylinder inside your piston air compressor.

Membrane Spare Parts for ABC Compressors

With use and the passage of time, the membranes of your air compressor tend to deteriorate. We have rubber regulation membranes for the regulation of the piston air compressor.

 

Spring Spare Parts for ABC Compressors 

Purchase spare parts for springs for air compressors of the ABC brand. These parts cover the damping function within your piston compressor. Check out our regulation spring spares: stainless steel regulation spring, iron piston spring, and iron regulation elem spring.

 

Ring Sparte Parts for ABC Compressors

Check out our references for Viton O-rings. These parts are essential to reinforce the sealing within the piston air compressor of the ABC brand.

 

All parts are designed to fit the compressor and certified for use in a specific compressor. In our online store, you will also find spare parts for segments, valves, rings, and gaskets for ABC compressors.

 

Can't find what you're looking for? We have many more references in stock, contact us!

Are you looking for spare parts for the maintenance or repair of your ABC air compressor? In our online store, you'll find an extensive catalog of segments, valves, sealing rings, gasket sets, gaskets, filters, grilles, membranes, springs, and rings for ABC piston compressors.

 

 

Segment Replacements for ABC Piston Compressors
We offer various references for sealing segments, carrier segments, and compression segments. The sealing segment is crucial for air compression, the carrier segment guides the piston in the air compressor, and the compression segment ensures a tight seal. We have sealing segments and carrier segments made of Teflon and compression segments made of carbon steel.

Valve Replacements for ABC Compressors
The valves serve the purpose of sealing the air between stages; they open and close the air passage automatically and at high speed in the piston compressor. We have replacement intake valves (ADM) and discharge valves (IMP) made of metal.

Sealing ring replacements for ABC Compressors
In our online store, you'll find the ring replacements you need for your piston compressor: Teflon sealing ring, which ensures air-tightness on the piston rod of the compressor; bronze scraper ring, which seals the oil inside the compressor; bronze pressure break ring, which promotes sealing within the compressor; and bronze heat-resistant ring, responsible for dissipating heat inside the air compressor.

Replacement Gaskets for ABC Compressors
Find the gasket your air compressor needs for maintenance or repair: rubber gasket for the HA suction filter, providing sealing and closure within the ABC piston air compressor; copper HA valve seat gasket, crucial for maintaining sealing within the piston air compressor; and viton valve cover gasket, also serving the sealing function within the piston air compressor.

All parts are designed to fit the compressor and certified for use in a specific compressor model. In our online store, you will also find replacement sets of gaskets, filters, grilles, membranes, springs, and rings for your ABC air compressors.

Can't find what you're looking for? We have many more references in stock, contact us!

By now, you may already know that in recent months, we launched our own online store for air compressor spare parts. However, you might not be aware that on our website, you can also find some used ABC air compressors.

 

On our website, you'll discover a selection of second-hand industrial air compressors from the ABC brand available for sale. Our technicians, experts in air compressors, thoroughly inspect and refurbish each machine, ensuring that you receive an industrial compressor in full working order at a unique price.

The sale includes a one-year post-sale warranty.

Check out the list of available compressors and their specifications. If you have any technical inquiries or would like to receive a personalized quote, please contact us.

This month, a new shipment of two Worthington air compressors, for which we are official distributors, has departed from our warehouse en route to Southwest Asia. These two compressors are complemented by adsorption dryers from the same brand, designed for use with the compressors. At Haizea, we are official distributors of the Worthington brand.

In addition to the dryers and air compressors, we are also shipping a 3,000-liter tank and various filters, with complete assembly and ready for immediate use. Our primary goal is to provide our customers with improved performance right from the outset.

 

We have been working with the Worthington brand for many years. The reliability and quality of their air compressors make this brand an excellent choice when it comes to compressed air solutions. If you are interested in this brand, please refer to our catalog for more information.

At Talleres Haizea, we offer technical assistance and guidance to ensure the delivery of high-quality compressed air that meets industry standards. We conduct sales on a global scale with the Incoterm Exworks.

As you know, our air compressor retrofit service allows us to buy used compressors, in case our customers prefer to buy new machinery.

 

What do we do with those compressed air compressors? Our experience in maintenance and repair of compressors both ABC brand and other brands, allows us to give them a new life: we check, repair and recondition these compressors and then put them on sale.

 

If you are interested in buying a reconditioned air compressor, check out this model.

 

 

High pressure air compressor brand ABC 4HA-4-BIS-LT
- We sell stationary compressor of horizontal arrangement, opposed cylinders, reciprocating and balanced.

- The compressor has four compression stages with four cylinders (280, 160, 105 and 75 mm), double effect with crossheads. Cooled by water circulation and without greasing cylinders.

- Compressor in chassis with electrical cabinet, with dryer and tank outside chassis. (connections between cabinet and compressor not included)

 

Origin: Spain

Year of manufacture: 1995

Status: Reconditioned

Location: Itziar (Guipúzcoa)

 

Technical specifications:

· Flow rate produced under suction conditions, m³/h FAD: 720

· Suction pressure, kg/cm² (a): 1

· Exhaust pressure, bar (g): 40

· Type of transmission: Drive belts

· Protection: IP-54

· Motor power (Kw): 90

· Voltage (V): 400

· Frequency (HZ): 50
· Electrical cabinet: Star-triangle and compressor control
· Instrumentation: Pressure gauges and thermometers
· Drains: Set of automatic capacitive traps at condensate purge points: refrigerators and tank.

· Price on request (? / 943370159)

 

 

 

 

 

 

Do you know our air compressor retrofit service? Our knowledge of ABC compressors and other brands allows us to work on custom compressor retrofit projects for our customers.

 

Sometimes, our customers prefer to replace their machinery with a new one. In these cases we buy and repair the compressor to give it a second life and put it on sale as reconditioned.

 

This allows us to have second-hand ABC compressors as an economical alternative for your company. All the second-hand ABC compressors that we sell have been reviewed by our team of professionals to ensure their optimal operation.

 

 

High pressure air compressor: ABC 3THA-3-LT
- Stationary compressor of horizontal arrangement, opposed cylinders, reciprocating and balanced.
- It has three compression stages (250, 175 and 85 mm), double effect with crossheads. Cooled by water circulation and without greasing cylinders.
- Compressor in chassis with electrical cabinet, with dryer and tank in chassis. 

 

Origin: Spain
Year of manufacture: 2012
Status: reconditioned
Location: Itziar (Guipúzcoa/Spain)

 

Technical specifications:

· Flow rate produced under suction conditions, m³/h FAD: 498
· Suction pressure, kg/cm² (a): 1
· Exhaust pressure, bar (g): 42
· Type of transmission: Drive belts
· Protection: IP-54
· Motor power (Kw): 90
· Voltage (V): 400
· Frequency (HZ): 50
· Price on request (? / 943370159)
 

We have completed the supply, installation and commissioning phase of an Online Monitoring System for 30 rotating equipment for a client in the metallurgical area.

 

The system in general allows us to establish predictive maintenance by analyzing vibrations and state variables in rotating machinery such as compressors, pumps, fans, motors, etc. avoiding any unforeseen stoppage due to failure, thus obtaining more reliable and available equipment.

 

The main feature of online monitoring is the continuous and permanent measurement of vibrations through sensors strategically installed in the rotating equipment to detect any possible failure in time, saving not only on repair and corrective maintenance costs, but also increasing the profitability of installation by making the most of the remaining useful life of the machines. In addition to being automated, it is remote.

 

A breakdown evolves until it becomes catastrophic. If we detect it in time before its evolution, we can plan and carry out the appropriate corrective measures, making staff planning and the provision of spare parts more efficient. A better understanding of the failures, in time, will help us in identifying the improvements that we can introduce to increase the useful life, or at least to minimize the adverse consequences of the failures in the production and safety of the installation.

 

At Talleres Haizea SL we advise you, we work with highly specialized personnel and state-of-the-art electronics.